The term ‘prepreg’ defines a reinforcing tape or a reinforcing fabric pre-impregnated with a resin system. Kordsa, as a global player, serves to the composite industry manufacturing epoxy, hybrid, cyanate ester, polyvinyl butyral (PVB), phenolic and modified phenolic prepregs with different reinforcement matrices such as carbon, glass, aramid and hybrid.
Kordsa provides an extensive product portfolio for industrial, automotive, defense and aviation industries. The products can be also categorized according to their service temperatures so as their glass transition temperatures. Being aware of the customer needs, Kordsa provides autoclave, press and oven curable prepregs.
Kordsa offers both structural, semi structural and visual prepregs for different applications at the desired toughening and tackiness levels. Kordsa’s diversified product range includes fast cure prepregs which are hot moldable and hot de-moldable, significantly reducing tact times for automotive industry. Additionally, it provides special prepregs for fatigue and low fire smoke toxicity (FST) requiring applications. Kordsa with an extensive knowledge on aramid fiber processing for many years, it also supplies ballistic prepregs.
| EF 13 |
- |
- |
- |
PVB |
√ |
√ |
|
Ballistic Applications, Hard Body Armor |
High Toughness, High Energy Transfer |
| EF 14 |
- |
- |
- |
Phenolic Modified PVB |
√ |
√ |
|
Ballistic Applications, Hard body armor |
Flame Retardant, High Toughness, high Energy Transfer |
| OM 12 |
120 |
|
|
Epoxy |
|
|
√ |
Structural |
Opaque White when cured, OOA Moldable |
| OM 11 |
130 |
|
|
Epoxy |
√ |
√ |
|
Structural; fatigue applications |
Translucent when cured, good fatigue performance |
| OM 10 |
140 |
|
|
Epoxy |
√ |
√ |
|
Structural Composites, Al Sandwich Panels |
High toughness , Opaque White When Cured, Tacky Version is Available |
| OM 13 |
120 |
|
|
Epoxy |
√ |
√ |
√ |
Structural, visual |
Translucent when cured, Tacky Version is Available |
| OM 13SF** |
120 |
|
|
Higly filled modified Epoxy |
√ |
√ |
√ |
Sandable surfacing film |
Autoclave curable, sandable, Class A giving surfacing film. |
| OM15* |
120 |
|
|
Epoxy |
√ |
√ |
|
Visual composites, |
Translucent when cured; DICY free formulation water spot/white wash free composites |
| OM 14 |
140 |
|
|
Epoxy-Vinyl Ester Hybrid |
√ |
|
|
Structural |
Fast Press Curable, Isothermally curable and hot demoldable, Room Temp Storable for more than a year |
| CM 11 |
|
150 |
|
Epoxy |
√ |
|
|
Visual composites, Semi Structural |
Fast Isothermally Press Curable, Class A Surface quality for painting, Hot Demoldable |
| CM 11SF** |
|
150 |
|
Higly filled modified Epoxy |
√ |
|
|
Sandable surfacing film |
Fast Isothermally Press Curable Hot Demoldable, Sandable, Class A giving surfacing film. |
| CM 15 |
|
150 |
|
Epoxy |
√ |
|
|
Visual composites, Semi Structural |
Fast Isothermally Press Curable, Class A Surface quality for painting, Hot Demoldable, Improved UV and environmental resistance, Improved fiber imprinting resistance |
| CM 12 |
|
140 |
|
Epoxy |
√ |
|
|
Metal-Composite Hybrid Structures |
Fast Cure, Improved Metal Adhesion Properties, Isothermally press curable and hot demoldable, suitable for Cataphoresis/ Hot Painting/Hot adhesive bonding |
| CM 14* |
|
140 |
|
Epoxy |
√ |
|
|
Whitespot/waterspot free Visual composites, |
Fast Cure, Class A Surface quality, visual carbon look, DICY free formulation waterspot/whitespot free composites |
| EF 10 |
|
170 |
|
Epoxy |
√ |
√ |
|
Structural |
Excellent mechanical and temperature performance |
| EF 11 |
|
|
205 |
Epoxy |
√ |
√ |
|
High Tg required applications, Secondary airplane structures, Engines, Helicopters |
High damage tolerance and good impact resistance |
| EF 12 |
|
|
220 |
Epoxy |
√ |
√ |
|
High Tg required applications, Primary/Secondary aircraft structures, Engines, Helicopters |
High damage tolerance and good impact resistance |
| AV10AF** |
120 |
|
|
Highly modified and filled epoxy matrix |
√ |
√ |
|
Adhesive film prepreg |
Adhesive film prepreg for metal-metal, metal-thermoset, thermoset-thermoset, thermoset-honeycomb bonding applications |
*Limited shelf lifes
** Soon to be released
THERMOPLASTIC PREPREGS
Kordsa produces woven based PP and PA thermoplastic prepregs. Matrices of the fiber based thermoplastic composite such as PP and PA have already been used notably in automotive, industrial, sports and leisure industries thanks to their cost saving and light weighting properties as well as being easy to process with the low processing temperature and pressure.
Kordsa’s product range for polymer matrices is PP and PA6.6. The resin systems are specially formulated by Kordsa, which has excellent compatibility with reinforcing fibers such as E-glass or carbon. Prepreg is available as sheets with maximum dimensions of 1.2 m x 1.2 m. Laminates are usually produced from one to four layers depending on customer requirements.
Kordsa’s woven glass fabric based PP thermoplastic prepreg exhibit 25% better flexural properties compared to its counterparts.
Typical features which we supply in the standard products:
- High stiffness
- High toughness
- Shorter manufacturing cycles
- No need for cold storage
- Recycling potential
|
High crystalline polypropylene (PP)
|
E-glass, carbon
|
Woven
|
45-55
|
195-215
|
1 to 4*
|
Industrial,
Sports & Leisure, Automotive
|
|
Polyamide 6.6 (PA6.6)
|
E-glass, carbon
|
Woven
|
45-55
|
275-300
|
1 to 4*
|
Industrial,
Sports & Leisure, Automotive
|
*Number of layers can be changed depending on customer requirements.
